Inside the Sugar Industry

Inside the Sugar Industry — page 3 — Ethanol Fuels blended with ethanol are widely available at gas stations 6

Inside the Sugar Industry — page 4 — ETHANOL Ethanol is a fuel that can be produced from many plants including sugarcane To make ethanol the plant material is grown and collected Chemical processes turn it into ethanol a clear colorless liquid that can be used as a fuel Ethanol contains less energy per gallon than gasoline does However when ethanol is mixed with regular gasoline the ethanol helps the fuel burn evenly which keeps the engine running smoothly Unlike the gasoline that comes from fossil fuels ethanol is renewable The world will never run out of ethanol so long as people keep growing the plants used to make it In the United States corn is the primary source of ethanol In some other countries such as Brazil sugarcane is the primary source Sugarcane is an ideal source of ethanol because it is so cheap and Energy Booster Sugar is a carbohydrate Carbohydrates are the most important sources of energy for the body However sugar provides only a brief energy boost Studies have shown that though eating sugar briefly increases energy tiredness increases approximately an hour later In contrast walking rather than eating sugar created a longer period of energy afterward A balance of proteins fats and more complex carbohydrates from whole grains may do more to maintain energy than sugar alone Medical professionals also recommend small meals or snacks every few hours to maintain a steady energy supply efficient to produce When sugarcane is made into ethanol the sugar is fermented Extra water is removed and the material is purified Sugar ferments easily so it can be turned into ethanol easily In contrast the starch in corn must be converted into a sugar before it can be fermented This 7

Inside the Sugar Industry — page 5 — Sugar to Ethanol Plants make sugar through a process called photosynthesis The plants take in carbon dioxide from the air water from the soil and sunlight They create sugar and oxygen This sugar can easily be turned into ethanol However using plant cellulose the material in plant cell walls is more complicated The material must be treated to break down the plant cell walls into sugar Then the solution can be fermented to ethanol The extra step of breaking down the cellulose makes this type of ethanol more expensive than ethanol made directly from sugar extra step means it takes more energy to make corn ethanol than sugarcane ethanol In addition an acre of sugarcane produces approximately twice as much ethanol as an acre of corn produces 1 However sugarcane does not grow well in most of the United States and the government’s sugar policies make sugarcane ethanol unprofitable for growers As a result corn is a more popular source of US ethanol Most car fuel in the United States contains approximately 10 percent ethanol and 90 percent gasoline This mixture is called E10 It helps reduce the use of gasoline Most vehicles cannot use fuel with more than 27 percent ethanol 2 However some specially designed engines can use more Flexible-fuel vehicles can operate on fuel blends with higher levels of ethanol up to 100 percent in some cases Sugar could replace most gasoline in some parts of the world In Brazil this is already happening Brazil is the largest producer of sugarcane ethanol in the world Approximately half of the cars in Brazil are flexible-fuel vehicles that can use any mixture of gasoline and ethanol 8

Inside the Sugar Industry — page 6 — The remaining cars can use 18 to 25 percent ethanol 3 Using flexible-fuel vehicles and sugarcane ethanol has reduced pollution in Brazil because ethanol is considered a cleaner fuel than 100 percent gasoline This has been good for the environment while also reducing Brazil’s dependence on oil imports Abel Uchoa a manager at a Brazil sugarcane company says We see ethanol as the fuel of the future whether it’s in Brazil or in the world beyond 4 USING SUGAR WASTE Sugarcane can provide a different type of energy as well The sugarcane stalk has an inner pith that holds most of the sugar The pith is surrounded by a tough outer rind When sugarcane is processed the stalk is crushed to release the sugar The rind and the fibers from the center of the stalk become a waste product called bagasse In the United States sugar mills produce millions of tons of bagasse every year The sugar contains only approximately one-third of the plant’s energy The rest stays in the bagasse In the past bagasse was typically burned in the fields causing pollution Today bagasse is being used in new ways that reduce pollution Bagasse can be burned in a factory to produce steam which can be used to generate power Many sugar mills get their heat and electricity through this process Some sugar and ethanol mills sell their excess electricity to the community In 2012 Brazil got approximately 4 5 percent of its total domestic electricity from bagasse 5 9

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